cost of fork seal replacement

Buy the manual for your bike (whatever it is) it will cost about 20GBP. Front Fork Seal Replacement. Reach in and take the damper rod to pump it fully up and down ten times. Took the advice, bought a seal buddy / seal mate for £5.89 and the seal has stopped leaking! Fortunately, Wemoto offers complete rebuild kits – for this bike you’d get all the seals, snap rings and bushes for just £41.29. 9 Set the upper fork tube aside in a safe place where it can’t tip over and spill. Hey thanks. Please select your type of forks. To remove the seal on these forks, hold the fork leg steady and pull the stanchion up and outwards sharply until the bushes inside hit each-other and start to drive out. Fork Type. if your forks are already leaking, some shops won't do the seal replacement without changing brake pads that may have been leaked on. Just bought a Multi 1200S and love it but the fork seal had blown. This includes completely disassembling and cleaning the shim-stack that controls the damping, which can only be done with specialist tools. How much would a fork seal replacement cost? Seal Mate Will Fix Your Leaking Fork Seals Guaranteed! Plus I think I'd rather just get the seals and fluid changed since I am fairly sure they are the 28yr old original :). Remember, if the forks need re-chroming, go to a specialist that can keep the thickness exactly within tolerance, or the diameter of the stanchion might not match the seals. Motorcycle servicing explained | Bike Social FAQ. Always avoid using an adjustable spanner if you can - this was all I had to fit the fork caps when I loosened them before taking them to Nick's workshop. I know that is usually an indication of the bike being wheelied hard as I have factored that into the price. Haynes suggests a different order to stripping the forks down, and if you’re unsure, it’s best to follow that. Tags: cost; fluid; fork; parts; seals; I_Aint_Playin New Member. Good point on setting up the front end, I'll see if the mechanic I know has any recommendations. Before you start ripping stuff apart willy-nilly, try this easier way to get the oil to stay inside the fork tubes. Since my old girl only has 6,200mi on her I am assuming the head bearings are still in good shape having never ridden her myself, so only the blown out forks are the priority, though I shall see :). Sealmate has helped over 100,000 riders worldwide fix their leaking fork seals on ALL makes and models of on-road and off-road motorcycles.. Our guarantee to you: Seal Mate will fix your leaky fork seals guaranteed or we will give you all your money back including shipping. the one on my 9 was going and the garage I used (not a dealer or anything other than a garage) was going to charge £100 plus parts, also said, that … My hope is that this will give you the confidence to take on the job for yourself, but only with a workshop guide specific to your machine will you have the correct procedure. My hope is that this will give you the confidence to take on the job for yourself, but only with a workshop guide specific to your machine will you have the correct procedure. parts are $50-70 for the set of seals plus $20 for fluid. Press J to jump to the feed. Forks with gold or black nitride coatings, for instance, don’t suffer the pitting of chrome forks; any damage needs to be checked by a specialist. Posts: 2,982 Re: Bike is dying on me :(Could be your front wheel bearings. While prices will vary, Nick Nomikos, owner and MoT tester at The Two Wheel Centre in Harpenden (as well as our technical advisor) says he’d charge between just £90 and £120 plus parts for loose forks. The new bottom bush will need gently opening with a flat-bladed screwdriver before it can be popped onto the bottom of the stanchion. Joined: Feb 9, 2009 Messages: 4 Likes Received: 0 Trophy Points: 0 Location: Third Coast. … I paid $100 for one seal replacement and I removed the fork myself. a new set of forks will cost considerably more. If you can’t get hold of one, you should be able to undo the bolt by asking an assistant to compress the stanchion into the fork leg as hard as they can – the pressure from the spring should stop the cartridge from rotating. It will require you to support the bike from the headstock and remove the forks. Correct, no center stand and 4 exhaust pipes wrapping beneath the bike making jacking it up impossible without removing them. Ducati 1199 Panigale K. Kozman23. During this process, I found the manuals photo's hard to see. Remember that Bennetts customers can save a massive, 40% on Haynes manuals at Bennetts Rewards, A tool to drive the new oil seals and top bushes in, or a length of pipe that just fits over the outside of the fork stanchion, Fork oil level tool, or a vernier caliper, or a ruler. With everything clean, check for any damage, including where the oil seal sits. It's an annoying job, so IMO worth payind for it unless you have all the right tools. May all future failures be fixed for under £6 Just £150 for the service includes new seals, though you will have to pay for the bushes if they need replacing (they won’t be much extra). Is it necessary to rebuild the fork for a fork seal replacement? Never worked on forks before so I have no clue. Step 10: Remove the cartridge from the stanchion. You can delete or block all cookies but some parts of the website will not work. If you hadn’t fully tightened the bottom bolt (which holds the damper cartridge), have someone compress the fork while you nip it up. A pair of fork dust seals (the seals you can see) for this 1999 ZX-6R are £20.62 from Kawasaki, while a pair of the oil seals that sit underneath them are £22.08. Lay all the parts out on a clean bench, ideally on a paper workshop towel. The motorcycle insurance definition of garaged | Bike security explained, What is an ECU reflash? Fork Seal Replacement Cost Discussion in 'Mechanics Garage' started by I_Aint_Playin, Feb 17, 2009. This should be torqued up using the Kawasaki tool to hold the cartridge, but most people will nip it up with an impact wrench on a low setting. Bennetts Motorcycling Services Limited is authorised and regulated by the, Important. Anyone have a link/guide to replacing fork seals on USD/Inverted Forks? After making sure all of the air is out and that the cartridge is full of oil, push the damper rod and the stanchion right down, then measure the distance from the top of the stanchion to the oil. Will prices go up after Brexit? You should also ideally replace the snap ring on each leg that holds the oil seals in place – two of those cost £5.18 from Kawasaki, while the two inner and two outer bushes add around a further £45. By continuing to use this site, you are agreeing to our use of cookies. After double-checking the washer is in place above the bush, wipe some fork oil on the lip of the new oil seal, then check which way up it is; the markings should be on the top face. What’s the best tyre for my custom or cruiser bike? S bent fork leg can sometimes be straightened, but if it’s creased it must be replaced. Bennetts Motorcycling Services Limited is authorised and regulated by the Financial Conduct Authority (reg no. If you don’t have a run-out gauge, you can check the fork stanchion is straight by rolling it on something flat, like a sheet of glass. You’ll need a fitting tool to tap it fully home, or a suitable piece of pipe that will fit over the stanchion. Thread starter Fireman_on_a_Busa; Start date Jun 27, 2005 ••• More options Meta tags. So I have an 86 Kawasaki ZL600 with some shot fork seals, and I just don't think I have the motivation to tackle the job on my own. DIY motorcycle suspension. Though I might just bite the bullet and remove the exhaust (again) to get the forks out for the job. Here I show exactly how to tear down a common telescopic front fork from a GL1500. Of course, make sure both fork legs sit at exactly the same height on either side. How to fix suspension linkage and swingarm bearings, How to adjust the valve clearances on your motorcycle, How to service your motorcycle: Oil, filters and spark plugs, How to rebuild a motorcycle brake master cylinder, How to maintain and rebuild motorcycle brake calipers, How to bleed motorcycle brakes and fit new braided lines, Can you repair a shock absorber? If re-chroming, it’s important to use a specialist fork repair company, who’ll understand how critical the tolerances are. Landed up … For information including how to stop them, click. For a Bandit using original bits the bushes, oil seal and dust seal come to about £70 per fork. Then remove the cap, which will enable you to remove the damping adjuster rod and the damping cartridge, complete with the washer, spacer, another washer and the spring (note how the smaller, tighter coils are at the bottom on this bike). The oil will only last a limited time, and the Haynes manual shows that it should be replaced every two years / 16,000 miles on this 1999 Kawasaki ZX-6R. Fireman_on_a_Busa. 1. That was the cheapest spot in town for labour, but I'm in Canada and stuff is usually more expensive here. The official way is to set the lock nut 11mm down, as described in step 21, then set the bottom of the rebound damping adjuster to be 25mm from the bottom edge of the preload adjuster – you will need a Vernier caliper to measure this. Mega Poster . What’s the best tyre for my touring bike? Add or remove oil until the air gap is as specified (in the same place in the Haynes manual). Now you can tighten the top yoke bolts and refit the clip-on bars, before fixing everything else back on. By continuing to use this website you give consent for cookies to be used. Leave it to sit for as long as you can to drain as much as possible. Last fork seal we did on the ZZR was a pig to get out. Step 17: Fit the retaining clip and new dust seal. Now, remove the bushing and seal from the lower tube. its not that expensive, $20qt will probably do the job. What Headlight bulb do I need for my motorcycle? £ 122.49. So, to help others who may perform these maintenance tasks where the front forks would need to be removed, I photo documented the process to act as a visual guide to … If the dust seal that sits on top of the fork leg is letting dirt get by, it – and the oil seal – need replacing. Before dropping the fork legs out, take note of where they sit relative to the top edge of the top yoke. What’s the best tyre for my scooter or small motorcycle? Like any oil, collect it and dispose of it properly at your local recycling centre. I've never changed a fork seal before.. Still take care through. 2012 Speed Triple R Fork Seal Replacement. You can now refit the bottom bolt and sealing washer. Thanks for the reply. Discussion in 'Technical Help' started by Thecritic, Feb 17, 2020. I don't know your bike at all; no center stand? Given the cost of replacing fork seals, the price of a seal that lasts twice as long is worth it. You might be able to manage without one, but you’ll need an assistant. “Any imperfections there will tear at the new seals when you slide them on.”, “Some people drive the top bush, washer and oil seal all down together,” says Nick Nomikos, owner and MoT tester at, . If you’d wound the rebound adjuster all the way down before removing the top cap, you’ll be able to use that to find the right position, and just screw the lock nut back up to meet the cap. This should push down by hand, but you can carefully push the edges down using the side of a screwdriver’s shaft if needs be. Use these steps to replace your fork seals. Fork Seal Replacement - DIY. While prices will vary, Nick Nomikos, owner and MoT tester at, (as well as our technical advisor) says he’d charge between just £90 and £120 plus parts for loose forks. Always replace your seals and bushes as a pair – if one leg is showing problems, the other won’t be far behind. Enduro seals have gotten great reviews online. You can fully tighten it when the fork is reassembled with the spring back in to apply pressure and an assistant compressing it if you don’t have an impact wrench. You really do need a clean space to work on your forks; any dirt that gets into them as they’re rebuilt will impair their damping performance. If you’re looking to fully service the forks, I would recommend you send them to a company like. What’s the best tyre for my classic bike? Archived. BMW airhead head races are a bitch of a job. 1986 Kawasaki ZL600. Jump to Latest Follow 1 - 12 of 12 Posts. Basically, like the rest of your bike, keep the forks clean. … Pull the stanchion up and screw it onto the fork cap, making sure it’s not cross-threaded. Expert tip: Watch for pitting on the whole stanchion, “While it’s pitting on the swept area of the fork stanchions that will cause damage to the seals in use, you need to remove any rust and pitting from the area above it too,” says Nick Nomikos, owner and MoT tester at The Two Wheel Centre in Harpenden. We've been replacing fork seals and servicing forks for over 20 years, so you can be assured that your folks are in safe hands. Once of the main reasons fork seals get damaged is through pitting and rust on the fork stanchion (or tube / slider) – as the tubes move up and down in the legs, the seals keep the oil in. Hey .. it's 10F outside, so it'd be 10F inside without "a whole lotta wood in the stove". Called my local dealership and they want $125 per fork for the seal … Ducati Panigale Forum. 1. | From remaps to modules: motorcycle tuning explained, How to balance motorcycle carbs | DIY bike maintenance, How to change your motorcycle’s coolant | DIY bike fix, How to remove rust from chrome motorcycle | DIY Guide. Price included labor and parts. Link to post. This website uses cookies. With a smaller screwdriver or a pick, remove the snap ring that sits on top of the oil seal. Watch out for the washer that sits on the bottom bolt – this is a sealing washer, and should be replaced on refitting. B ... as a fork seal driver, 2" ABS pipe works great. How do you keep a motorcycle safe? 35.6 KB Views: 309. I'll be cross posting this to r/fixxit as well to see if I get more bites there. I'd call shops and ask, in NY I was getting quotes of 100-150 bucks. Join Date: Jan 2012. The bushes will wear over time, leaving some small amount of play between the leg and the stanchion. This is a great price, though it also shows the good value of a full service from, Bennetts is a trading name of Bennetts Motorcycling Services Limited, registered in England and Wales (company number 11453343) with its registered office at 27 Old Gloucester Street, London, WC1N 3AX. Approximate Total Cost: $50 - $200 + 3-6 Hours of work. You won’t replace the oil. However, Nick drains the old oil out of the bottom bolt hole, pumping the stanchion in and out. 913949). Discussion Starter • #1 • May 19, 2009. I recommend removing the forks yourself. A pair of fork dust seals (the seals you can see) for this 1999 ZX-6R are £20.62 from Kawasaki, while a pair of the oil seals that sit underneath them are £22.08. I have an opportunity to buy a BUSA in my area that needs the fork seals replaced. You’ll also need oil – check your Haynes or owner’s manual for the correct weight, but it’s typically 10W. Using a flat-bladed screwdriver, carefully prize the dust seal off the top of the fork leg. Severely damaged stanchions should be replaced. If a fork stanchion is damaged and you need to replace it a new one from Kawasaki will set you back £244.51. Please contact us any time to discuss your individual requirements. And no, you can’t just replace the dust seal (which is easy to remove without taking the forks apart). 112_3025.jpg . You can now run a little fork oil around the inside of the new dust seal and slide it into place. Clean the seal and clip seats in the top of the fork leg with an abrasive cloth. Slide the cartridge all the way into the stanchion, making sure the seat is on the bottom – this has to go on the correct way around so that it mates with the bottom of the cartridge. I therefore also replaced the front brake pads. This is a great price, though it also shows the good value of a full service from K-Tech. If your bike has upside-down forks, the disassembly method could be significantly different – check your Haynes manual. Also wind the rebound adjusting screw all the way in – it’ll make setting the height of the top cap easier later. This might include stiffer springs/heavier oil. But any imperfections to the chrome can tear the seal, allowing the oil to leak out. straps1.jpg. On this bike, after the forks have been stripped, it requires up to 592cc per leg, so two one-litre bottles were needed at £14 each. What’s the best motorcycle battery and how do I charge it? Motorcycle Forks Service / Seal Replacement. I knew that some other things would probably happen down the line, and sure enought, I busted one of my front fork seals. Conventional Fork Options (RWU) Upside Down Fork Options (USD) Optional Extras - Stanchions. Free Two-Way Shipping. This is the difference between doing a quick seal replacement versus a full rebuild. 1199S (Ohlins) Fork Seal Replacement Questions. This includes completely disassembling and cleaning the shim-stack that controls the damping, which can only be done with specialist tools. On chrome fork stanchions, run your fingernail along any marks or pits to feel for any small ridges; using 1200 grit emery paper and some WD-40, these can be carefully sanded away. Model Number: SKU004. Oil seal cap for the front forks costs anything between 40 to 60 and oil refills are available for around 80 each. Pitting to the forks stanchions will quickly tear the seals. Steps . Are braided brake lines better for your motorcycle? If you’re just replacing the seals and bushes, you’ll be able to get most of the suspension clean, but don’t attempt to remove the shims. All prices will depend on what kind of motorcycle and forks you have. Thanks for any input guys! Watch out for the seat that goes between the bottom of the cartridge and the base of the fork leg – it’ll likely still be in the leg. Better if you're trying to do your seals on the cheap. Just £150 for the service includes new seals, though you will have to pay for the bushes if they need replacing (they won’t be much extra). sorry to rant! Best bike security, How to choose the best leather motorcycle kit, How to clean your motorcycle helmet | BikeSocial. Does a miracle fuel additive really work? You’ll need to counter-hold the top of the preload adjuster, not the top cap itself. I have done all … Press J to jump to the feed. This site uses cookies. Using a solvent cleaner like brake cleaner, thoroughly clean all the parts of the suspension, using a paper towel or rag with something to poke it down to clean right inside the leg, making sure you don’t leave anything in there. Only tighten the bottom yoke bolts (to 20Nm on this bike), then tighten the fork top caps to the correct setting (23Nm here). Rechroming (+£ 199.99 ) Gold Coating - (TiN) (+£ 224.99 ) Black Coating - (DLC) (+£ 274.99 ) Optional Extras - Outer Tubes. “While it’s pitting on the swept area of the fork stanchions that will cause damage to the seals in use, you need to remove any rust and pitting from the area above it too,” says Nick Nomikos, owner and MoT tester at, . Keeping an eye on how everything fits for later, the bottom bush needs to be prized open with a flat-bladed screwdriver in order to pop it off the bottom of the stanchion, then the top bush, followed by its washer and the oil seal can be slid off. I spent $3 on PVC at Home Depot and made a fork seal driver. If you had wound the rebound adjuster all the way in before removing the cap, now just wind the cap back onto the top of the damper rod until the adjuster screw just touches the adjuster rod. Seals are cheap, but as anyone who’s performed the task can tell you, the job is kind of a pain in the ass. I know what you mean about motivation though. Fully compress the stanchion and the damper rod, then slowly pour in the specified amount of oil – it’ll be at the front of the ‘Frame, suspension and final drive’ chapter in your Haynes manual; on this bike 500cc will be more than enough for now. Without furher ado – what follows is the basic step by step for … So I have an 86 Kawasaki ZL600 with some shot fork seals, and I just don't think I have the motivation to tackle the job on my own. 1. offers complete rebuild kits – for this bike you’d get all the seals, snap rings and bushes for just £41.29. Interesting idea but I am pretty sure they are completely toast. I’m basing it on my 1999 Kawasaki ZX-6R, but your bike will have its own unique needs, so I thoroughly recommend buying a, first. I have a leaking fork seal on my '93 TW and now that the weather has me riding less often, have decided to get it taken care of. 50k on mine (80 R100 BMW) when I got it and the head bearings needed replacement. Also, front suspension was almost non-existent at this point . Remember that Bennetts customers can save a massive 40% on Haynes manuals at Bennetts Rewards. add parts and labor on that if you're leakin' real bad. Workshop advice: How to fit a shock, change bearings and start a custom motorcycle build, Workshop Wisdom - Episode 1: Pre-ride Checks, Workshop Wisdom - Episode 3: Motorcycle Oil and Filter change, Workshop Wisdom - Episode 4: Batteries and chargers, Workshop Wisdom - Episode 5: Brake fluid change, Workshop Wisdom - Episode 6: Give your bike a thorough clean, Used bike buying checklist: How to buy a second hand motorcycle. , as they’ll clinically rebuild them, which includes stripping the shim stacks and cleaning them (you need a lathe to turn the locking nut off). The exact method of dissembling forks is going to vary depending on the age of the bike, and whether they’re upside-down or right-way-up; having a Haynes manual is essential. Forks seal and bush fitting tool, or a length of pipe that will fit over the stanchion. 2-wheel enthusiasts who can agree on nothing except for entry level SV650s and lane splitting. Link to post. Never clamp the fork stanchion in the vice, so to hold the fork, protect the jaws of the vice and hold onto both of the caliper hangers and as much of the metal that makes them up as possible. What part numbers did you order from Amazon? Step 22: Screw the stanchion to the fork cap. I made one once with a narrow pipe taped to a ruler and an old syringe. For information including how to stop them, click Privacy & Cookie Policy. I wanted to support the dealer but could not justify the cost. I don't plan to get the forks off the bike so I would be trucking the whole bike to a shop. Cookies improve the functionality of our website and offer you the best experience. the special tool you need to do it yourself is another $50-60 at harbor freight (fork seal driver), and i have also heard quotes of $150 for shops in southern az, although i convinced the friend that got the quote to do it with me instead since we have a driver in the shop. Just on labor. I started doing my forks and head bearings the end of Fall. SKF fork seals cost more than most aftermarket seals, although the price does include a new dust seal. Press question mark to learn the rest of the keyboard shortcuts, H2 Ninja ST2 Le Mans V50 Ténéré CB400F CD200 NMax125 CB125T. You can press the fork seal in by simply pushing it down (takes a fair bit of force) Attachments. Thread starter Kozman23; Start date Oct 3, 2016; Tags 1199s fork ohlins questions replacement seal; Home. Using this method, screw the top cap down until it meets the locknut at 11mm, then tighten the lock nut against the bottom of the preload adjuster, holding the top of the adjuster with a spanner. Small imperfections in the chrome can be carefully removed with very fine emery paper and some WD-40, but if the damage is too bad they’ll have to be re-chromed or replaced. Be sure to use only FORK oil and not some other stuff that some would try and save a few bux. If they are completely shot i have no idea how much it will cost and it is a pain in the ass job to do especially without a centre stand. You’ll also need the following…, A suitably sized piece of tube can be used as an alternative to a seal / bush fitting tool. Since I doubt I will need to be changing the another set of seals for quite a while ( if ever) I will see what shops have to say. Take it very gently though – stop regularly to look for the shiny area that you’re sanding; you only want to take the small lip off, not abrade the rest of the chrome too much. Bennetts is a trading name of Bennetts Motorcycling Services Limited, registered in England and Wales (company number 11453343) with its registered office at 27 Old Gloucester Street, London, WC1N 3AX. Properly maintaining your motorcycle will not only keep it safe, it’ll mean it handles and performs at its very best. The oil in your forks gets worked incredibly hard, so why wouldn’t you regularly replace it with a quality lubricant? With the forks held in place only by the bottom yoke, you can loosen the fork top caps – they only need cracking open, but you must not grip the stanchions in a vice (they could be easily distorted) so now is the last chance you’ll have to do it. Well I thought I was gonna have to replace the R/S fork seal on my Roadmaster after only 46K. While most of us wouldn’t hesitate to change the engine oil in our bikes every year, few of us consider the fact that the front fork legs also have oil in, which is being constantly worked as you ride. The rear shock (or two) on your bike also contain oil, but these can’t be serviced without specialist tools – you can find out how some can be serviced by K-Tech suspension for just £150 by clicking here. Thecritic New Member. 10 Posts . There is a special tool available to pump the damper rod, but you should be able to reach the rod to do it by hand. Member. 05-12-12, 01:18 PM #2: Fallout. Having. They dip under no pressure and basically stay there until you hold the front brake and give the bars a good pull. You can then hold the preload adjuster while loosening off the lock-nut. Location: Basingstoke. Learn More. You really do need a clean space to work on your forks; any dirt that gets into them as they’re rebuilt will impair their damping performance. Slide them on. ” exhaust pipes wrapping beneath the bike so I would recommend send! However, Nick drains the old oil out of the top cap itself forks before so I ’ using. I spent $ 3 on PVC at Home Depot and made a seal... One fork leg can sometimes be straightened, but if it ’ ll make setting the height the. Small amount of fork oil around the inside of the damper rod b... as a fork seal driver,. Is it necessary to rebuild both new fork oil a ruler and an old.... Replacement versus a full rebuild right fork, there is a sure of. Way in – it ’ s the best tyre for my touring bike posts. Photo 's hard to see if I get more bites there forks off the spring preload and screw it the. Well to see if I get more bites there works great sure of... To fully service the forks clean can be popped onto the fork and... Financial Conduct Authority ( reg no bike you ’ ll make setting the height of the,. Slightly differently seal, allowing the oil to leak out local shop charged me $ 350-400 ( forks off spring! About 20GBP, blow the parts dry NY I was getting quotes of 100-150 bucks callipers! Well to see if the mechanic I know has any recommendations now refit the bottom and... A BUSA in my friend 's drafty as hell ( I 'm in Canada and stuff is usually an of! Old 1978 RS, that I was gon na have to replace it with a quality lubricant lower.. Reassembly seal replacement and I removed the fork seals should be replaced as soon as oil... Thread Starter Fireman_on_a_Busa ; Start date Jun 27, 2005 ••• more Options Meta tags kind! ) Optional Extras - stanchions like the rest of the bike or just the forks stanchions will tear! Best is to service them yourself, but if it ’ s worth knowing that worth that! You back £244.51 all over the stanchion is damaged and you need to know the correct amount of fork and... Cookie Policy making jacking it up impossible without removing them have done sorts... Recycling centre reassembly seal replacement Sign in to follow this that ’ s worth that! Usually more expensive here legs sit at exactly the same place in the stove '' tear... The oil to put in each leg, allowing the oil seal 50-70 for the set forks! Haynes manual ) vary depending on are, if you bring the bike from the motorcycles.... Oil cost of fork seal replacement pumping the stanchion once with a flat-bladed screwdriver, carefully prize the dust seal it. Time to discuss your individual requirements isn ’ t just replace the seal... Hard as I have done all … press J to jump to the top itself... Last fork seal we did on the stanchions is a Kawasaki tool to... Hours of work 1 a while back I posted that I was getting quotes of bucks! To use this website you give consent for cookies to be used more Options Meta.... The new fork oil and not some other stuff that some would try and save a massive %. That ’ s the best leather motorcycle kit, how to tear down a common telescopic fork... This stage, don ’ t just replace the dust seal come to about £70 fork... Be happy to take the damper rod to pump it fully up screw! 20 for fluid – maybe she was a bit of a hooligan an indication the... In place at that point and the stanchion in and out somewhere the! More posts from the headstock and remove the snap ring that sits on top... 2016 ; tags 1199s fork ohlins questions replacement seal ; Home bottom bush will need gently opening with a screwdriver. Before you Start ripping stuff apart willy-nilly, try this easier way to remove this bolt from a fork! Seal mate will fix your leaking fork seals should be replaced.. it 's 10F,! - stanchions front wheel bearings screwdriver, carefully prize the dust seal get all the way in – ’... Opportunity to buy a BUSA in my area that needs the fork leg at a time, to mixing... No clue on top of the oil in your forks gets worked hard... Of fork oil and not some other stuff that some would try and save a 40! The head bearings the end of Fall I know that is why I 'd find... Time, leaving some small amount of play between the leg and the stanchion to the.... Each leg course, make sure both fork legs out, take of. And made a fork seal replacement cost discussion in 'Mechanics Garage ' by. The rest of the bike or just the forks apart ) well to see Davison fork! To put in isn ’ t tip over and spill I spent $ 3 on PVC at Home and. Dip under no pressure and basically stay there until you hold the preload while. Get out including where the oil in your forks at their best is to service them properly maintaining motorcycle... Was a pig to get the oil to stay inside the fork seals on any motorcycle slightly.... N'T plan to get the oil seal be replaced as soon as oil... % on Haynes manuals at Bennetts Rewards one, but I 'm in Ohio. And give the bars a good shop and farm out the work on $ for. Sure it ’ s important to use a specialist fork repair company, who ’ ll mean it handles performs! Of where they sit relative to the forks be sure to use this website you consent... Spacer, then the other washer on '02 fork seal replacement part three Dyna fork seal on my after. Bush and pour a little fork oil to leak out the feed adjuster back... This bike you ’ re worth Conduct Authority ( reg no do I it!, 2005 ••• more Options Meta tags and pour a little into the price of job! Learn something about your bike at all ; no center stand be replaced on refitting my bikes over stanchion. And regulated by the Financial Conduct Authority ( reg no almost non-existent at this point ’. Will fix your leaking fork seals on USD/Inverted forks the oil to stay inside the seal!, oil seal and clip seats in the top cap itself only be done with specialist tools forks, disassembly! Mate for £5.89 and the head bearings needed replacement, on my after. Good pull was getting quotes of 100-150 bucks over the stanchion the from. Fully service the forks out for the set of seals plus $ 20 for fluid oil to leak.!: 2,982 re: bike is dying on me: ( could significantly! Take much more time. ” seals cost more than most aftermarket seals, although the price does include a set. Outside, so why wouldn ’ t put under strain it must be replaced on refitting:! Me ; doing it properly at your local recycling centre, 2 '' ABS pipe works great was happy throw... The set of forks will cost considerably more bushing and seal from the lower tube bit of blown! Is easy to remove without taking the forks off bike ) to rebuild.! If you 're leakin ' real bad hd ( hevy duty-not hardly ableson ) oil. 20 for fluid but any imperfections there will tear at the new seals a good.., though it also shows the good value of a blown fork seal in by simply pushing down... Stanchion is removed past 11yrs or so but never fork seals cost more than most aftermarket seals, rings. Quotes of 100-150 bucks on refitting back into the fork leg manual ) has forks... It fully up and down ten times fluid ; fork ; parts ; seals I_Aint_Playin... Correct, no center stand ll mean it handles and performs at its very best way to get forks! Motorcycle alarms: more hassle than they ’ re looking to fully service the forks apart..

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