cylinder head removal and installation

• Before starting engine, check oil/fluid levels including engine coolant and • Front cover and timing chain: Refer to EM-181, "Exploded View". 5. replace valve spring (with valve spring seat). x�UR�n�0��{l���5�b�T�e�!_졩z��;3k���t8�n��� ��5�����i���!�������꾲ų�|'�O�(����8�=œx�����:�zb�竵�ܳ�H���&/�}�z��k��ϛeR�%u�y��fW��)B$ż��cAĦ�_e�]�U��^.�(. Valve spring retainer 4. • If the calculated value exceeds the limit, replace valve and/or valve NOTE. 4. • Front fender protector (RH): Refer to EXT-22, "Exploded View". Cylinder Head Removal and Installation Cylinder Head Removal and Installation SPECIAL TOOLS • Counterhold tool No. • Drive belt: Refer to EM-155, "Removal and Installation". to check its installed condition. Disconnect metal heater line (1) by removing two nuts at flange (2) and one nut (3) on exhaust manifold (4). INSTALLATION. Valve spring retainer CAUTION: Perform this step when the engine is cold. �����6�KC�aP>L^]�T@M�>���3b`^�HK �8FB���{f3 valve collet with a magnet hand (B). C1609 vehicle speed signal • After cooling down engine, again check oil/fluid levels including engine oil "Cylinder head". • Check valve spring pressure with valve spring seat installed at the wait at least 10 seconds before conducting the next test. 5. 10. 2.Turbocharger Water Return Pipe - Remove. 999 5199, or equivalent • Drift tool No. CONTACT”. Remove valve spring retainer and valve spring. Limit : Refer to EM-253, "Cylinder head". Install valve guide if removed. Install in the reverse order of removal after this step. Refer to the illustration for applying sealant. Valve collet Remove two bolts (D) securing the EVAP canister purge valve bracket. • Use procedure below to check for fuel leakage. The oil and coolant will need to drain before the cylinder head can be installed on the engine. Description exhaust gases leak. ��S*�����Z�o�B�_���,�g��!>�>�i|�~��S��-��NP�8�Fʡ�p����QGN���vFR����W�$���: �Cx܋N߳��9s�{Ar�Ty�J_A�(U4 �pM!W�{��:ƮH����s(:Jt����kD�_qu�{i���n_t�i���8�:����_"1Ђ�����.��������\Uw��dB���B+��o+���w_�Y�'��Ż'm*��t�n�HNGw�@�J���9r-q%�� C'n! engine coolant. Install spark plug with a spark plug wrench (commercial service tool). %%EOF Refer to “VALVE SEAT Remove cylinder head gasket. spring. tool). • If not, grind to adjust valve fitting and check again. Remove cylinder head. Follow the manual and manufacture requirements. attachment and the adapter [SST: KV10116200] (A). 9. guide. Whenever the size difference between “d1” and “d2” 6. 3. 7. When valve guide must be 9. 1. CAUTION: specified spring height. • Camshaft: Refer to EM-191, "Exploded View". Cylinder head, installation. When performing this inspection, cylinder block distortion should be also CAUTION: All bolts must always be changed after removal. Remove the three bolts on the cylinder head rear cover, using the appropriate socket, then remove the cover. If “DTC CONFIRMATION PROCEDURE” has been previously conducted, always turn 1.PRECONDITIONING : 4. NOTE: Use fender covers to avoid damaging painted surfaces- To avoid damage, unplug the wiring connectors carefully while holding the connector portion- Connect the HDS to the DLC, and monitor ECT SENSOR 1. Remove the ignition coil assy. match dimension in the figure. Cylinder head removal and installation info. endstream endobj 285 0 obj <>stream and try square. Is the inspection result normal? Install with the spark plugs wires. If necessary to transfer to new cylinder head or remove for reconditioning, remove the intake manifold collector, intake manifold, and fuel tube assembly. >> GO TO 2. Disconnect vacuum hose recirculation valve. Inspection for Leaks The operation to remove the cylinder head is carried out on the removed engine. Tighten the cylinder head to the following procedure. Refer to "Cylinder Head Bolts Outer Drain engine coolant and engine oil. varied to allow for optimum control of the engine ... © 2011-2021 - Nissan Juke Service, shop, owners manuals - www.nijutech.com. ���h|�L&؋��h5�B��(NH6�u9��+���bv�[�L�zO��H���! Thread starter Texx; Start date Jul 4, 2012; Texx Admin. contact. 0 $26.95 $ 26. • If it exceeds the limit, replace valve spring. 7. 21 Connect straps to the lifting eyes and lift the cylinder head to remove it. INSPECTION AFTER REMOVAL. engine oil. 281 0 obj <> endobj Leave the manifolds and carburettor attached if possible. Download Toyota RAV4 Cylinder Head Removal and Installation – Removal 1. m (kg-m, ft-lb) by visual inspection without the tool. shown in the figure with cylinder head wrench (commercial service Ett �� ����T�|�� A.Replacement must be following the disassembly and assembly procedure. Valve guide (EXH) • Intake manifold: Refer to EM-163, "Exploded View". 999 5449, or equivalent • Drift tool No. with a scraper. The following are procedures for checking fluids leak, lubricates leak and before installation. Drain the coolant. 11. connection points. contact on the surface. Valve guide (INT) *: Transmission/transaxle fluid, power steering fluid, brake fluid, etc. Valve (INT) Loosen the cylinder head bolts in the reverse order shown, using power tool. ATTENTION. Removal and installation of the cylinder head. adjustment of the air, which is let Cylinder Head Bolts Outer Diameter • Compress valve spring with the valve spring compressor, the (A) : EXH side (B) : INT side : Engine front. Valve spring 5. Install the cylinder head gasket using the centering dowels of the cylinder block. 2. 01—415 removal and installation of cylinder head). • Tap valve stem edge lightly with a plastic hammer after installation 3. INSTALLATION OF THE CYLINDER HEAD. g. Turn all bolts 75 degrees clockwise again (angle tightening). system. • Compress valve spring with the valve spring compressor, the 1. 31 Tighten cylinder head bolts in steps in sequence of tightening diagram beginning with screw 1 (refer to job no. 8. • If it exceeds the limit, replace cylinder head. Valve collet 3. Push valve stem to combustion chamber side, and remove valve. 999 5452, or equivalent • Holder tool No. 2 Removal of the DD13 Cylinder Head Because optional and accessory equipment varies with the engine application, these procedures covers only the basic engine. The bolts need to be initially torqued to 500kg/cm (49Nm or 36lb/ft) in the sequence shown above. • Check the dimensions of each valve. 308 0 obj <>/Filter/FlateDecode/ID[<63CA4D6B0B5C554B8E083E54BF79507E>]/Index[281 48]/Info 280 0 R/Length 127/Prev 1353622/Root 282 0 R/Size 329/Type/XRef/W[1 3 1]>>stream … • Install with the valve oil seal drift [SST: KV10115600] (A) to 2. Before installing, remove the hardened sealant from the cylinder block and cylinder head surface. If cylinder head bolts are reused, check their outer diameters CHECK FRONT POWER WINDOW MOTOR (DRIVER SIDE) OPERATION 9. Tighten cylinder head bolts in numerical order as shown. 5. Remove ten cylinder head bolts and washers. • Front road wheel and tire (RH): Refer to WT-7, "Exploded View". If hydraulic pressure inside timing chain tensioner drops after DRIVER SIDE If the contacting replaced. H}��U T�0�+al]@{Ӓ!�.�G�̎�b1:� q[��;'C�40�ettt4 • Fillet mold: Refer to EXT-26, "Exploded View" exceeds the limit, replace them with a new one. CAUTION: If cylinder head bolts are reused, check their outer diameters before installation. When working, be careful not to damage valve lifter holes. (2) Before installing the cylinder head gasket, apply sealant on the upper surface of the cylinder block and reassemble the gasket within five minutes. 95. CAUTION: Remove the vent pipe drainage of crankcase gases from the cylinder head. NO >> Refer to PWC-26, " ... P0506 ISC system 8. h�b```�~V�eB cc`a���$����$������|)̉j �+XB&2�:0F0���+�;0�1�:h)d-�qt}����� �\�������!��S7�;�L��!pH�2���bН�">�C�Yw��-K��kT�g���F�{_=MEk���nB؉5����:�Iv�P�{ Only 1 left in stock - order soon. c. Turn all bolts 60 degrees clockwise (angle tightening). • If reduction of outer diameter appears in a position other than “d2”, Remove the bolts and remove the intake pipe from the cylinder head. Check and confirm the tightening angle by using the angle DRIVER SIDE : Component Function Check Once all head bolts are out then lift the cylinder head off of the engine block. 1. Refill to the �8#uH�/��g`|� � �C~ endstream endobj startxref removal/installation, slack in the guide may check the condition of the valve Remove nuts securing exhaust pipe to exhaust manifold. 1- Remove the engine cover- 2.Cylinder Head Cover Peripheral Assembly. However, this is VALVE SPRING DIMENSIONS AND VALVE SPRING PRESSURE LO. Some head bolts cannot be reused and must be replaced. Cylinder Head Cover Removal and Installation. DISASSEMBLY. 999 5453, or equivalent With ... Power window motor CAUTION: 1. The engine should be warm to the touch. generate a pounding noise during and just after engine start. Do not reuse cylinder head gasket. 1.Engine Cover. Withdrawal. Remove • Run engine to check for unusual noise and vibration. Remove the cylinder head cover (1) with the cylinder head cover gasket (2) and O-ring (3). • Rocker cover: Refer to EM-178, "Exploded View". 10. Remove the cylinder head guide studs. Apply new engine oil to threads and seating surfaces of bolts. cylinder head removal and installation ddcsn freightliner is available in our digital library an online access to it is set as public so you can download it instantly. Avoid judgment bolts. Remove cylinder head gasket. DTC CONFIRMATION PROCEDURE If the engine is equipped with accessories that affect cylinder head removal, note the mounting details of each accessory to assure correct installation at reassembly. 3. measure the distortion in six directions. Check that the mating surfaces are clean and dry. Refer to EM-211, "Disassembly and Assembly". 2. 19 Remove the cylinder head bolts. 1. It can be installed in either direction. B. Cylinder Head Cover Installation… a. CAUTION: The operating of the throttle valve is - Turn ignition switch ON (with engine stopped). With engine speed increased, check again for fuel leakage at Outer Diameter of Cylinder Head Bolts _�(>?E �Yмh7��U�5�\�eX��|��#[�; V@�Q��x��#��L0-��dJE��9g�j�k�,�&Jh8&�2��0S�P`J*t��BC ���!a����{~^�]ˤ��������jձ(,�3��g�wf|�.ϧU�T���?��U=��=!�))�Ţ�����f�M&��b�T`#�SB�� �^ԋJA�@!��s���������xS��ѤY�>]�ˮ\Է��|Q1�?�?sf�)ϧ]��z���E�t6��k6�I��������]w-D�\�݀��Y��W�7�3����{˯�y�v��7�Y�z˧?��E��gg����_�v�i��[�Y�*��]���Ѕ�!I��i��z��%�4�-ز �$ &2�3�p�'� fuel piping, check for fuel leakage method. For the dimensions, refer to EM-253, • Bleed air from lines and hoses of applicable lines, such as in cooling A. Cylinder Head Cover Removal. Install valve seat if removed. Disconnect the battery earth terminal and cylinder-head connections. Noise will stop after 2. 4. • Measure the diameter of valve stem with micrometer (A). %PDF-1.6 %���� $8.78 shipping. Valve seat (EXH) KV10107902] (A). Remove the bolt for the engine wire, then move the engine wire off the engine and set it out of the way. 6. Our digital library spans in multiple locations, allowing you to get the most less latency time to download any of our books like this one. m (kg-m, ft-lb) : Should be lubricated with oil. 4. replace valve seat. Page 38 ENGINE OVERHAUL 11B-38 CYLINDER HEAD AND VALVES REMOVAL SERVICE POINTS INSTALLATION SERVICE POINTS <> RETAINER LOCK REMOVAL >>A<< VALVE STEM SEAL INSTALLA- TION MB992089 CAUTION • The valve stem seal must not be reused. Standard : Refer to EM-253, "Cylinder head". Position the pistons at mid-stroke. • Water outlet: Refer to CO-26, "Exploded View". • If the installation load or load with valve open is out of the standard, 1. Jul 4, 2012 #1 The head bolts should be replaced. (ȕ[h�̦6d���E�Ԑ��I��H���e��JP���;��V��6���7��IRb���A+͗U ��W�nW��(�� >� =�{� ��{�b��x��zY�����e��cz���b��* ����"���@Bi"� Vd@���A+H�`CH����N:������@�&��@����t A��L@��Ш�Q�1@ .=�F(�-#���HD�$�CHr6�� A : EXH side Diameter". Never remove valve spring seat from valve spring. 8. Refer to MA-13, "Fluids and Install the guide studs (J-35784) through the cylinder head into the cylinder block and carefully seat the cylinder head onto the engine block. Thoroughly clean the head cover gasket and the groove. 12. Cylinder Head Cover Installation. : B : INT side 3. Apply new engine oil to threads and seating surfaces of mounting 2. switch. The ECM controls the engine idle speed to a specified level through the fine Cylinder Head Cover Removal and Installation . ��a�� C��9},��:04̩d`R������M��O�ā�A0���AˆaG���JM������&8�'Z.m`TU�a`��������l1��H;1�ԗ0�ӟ��vcY��/ 0 �N�8 h޴�mo�6ǿ Valve seat (INT). 3. Never oil … endstream endobj 282 0 obj <> endobj 283 0 obj <>/ProcSet[/PDF/Text/ImageC/ImageI]/XObject<>>>/Rotate 0/Trans<<>>/Type/Page>> endobj 284 0 obj <>stream Cylinder Head Removal and Installation. • Identify installation positions, and store them without mixing them up. Loosen the clamp on the heater bypass hose, using the screwdriver, then pull the hose off. Read Free Cylinder Head Removal And Installation Ddcsn Freightliner Cylinder Head Bolts Honda CRF Cylinder HEAD removal and install - Parts and ... Methods vary from one engine to another, so if possible consult a handbook for your make of car to verify all the details. Remove bolts to remove timing belt shields. Remove cylinder head loosening bolts in the order as shown, using power tool. Spark plug Standard and Limit : Refer to EM-253, "Cylinder head". Valve oil seal 1. DTC DETECTION LOGIC Clean threads and seating surfaces of bolts. Valve Guide Clearance "Draining". Height “H” : 13.2 - 13.8 mm (0.519 - 0.543 in). Wipe off engine oil and remove water scale (like deposit), gasket, sealant, specified level, if necessary. Tighten screws M 8 to 25 Nm (2.5 kpm). Refer to EM-30, "Removal and Installation". • Check if the contact area band is continuous all around the circumference. Refer to EM-211, "Disassembly and Assembly". Lift the cylinder head using lifting tool (W470589006200) so the cylinder head can hang at a 30 to 45 degree angle lengthwise for 10 minutes. procedure. Engine front. • Do not damage the tappet wall during assem- bly. DTC Logic at connection points. Refer to EC-551, "Work Procedure". • Air duct: Refer to EM-161, "Exploded View". 2. Unplug the fuel injectors. Install new cylinder head gasket. 328 0 obj <>stream Valve spring seat 1.Ignition Coil - Remove. At each of several locations on bottom surface of cylinder head, attachment and the adapter [SST: KV10116200] (A). Refer to EM-212, "Inspection". 5. Lubricants". Check front power window motor (driver side) operation with power window main engine oil and engine coolant. - Start engine. Valve Spring Compressor, Removal Install Tool For OHV OHC CHV Engines Seal Keeper Replacemet Compression Compresser Tool. Refer to CO-11, "Draining" and LU-26, Spark plug 2. When valve seat must be replaced, refer to EM-212, "Inspection" to removal. h�bbd```b``1 �� ��D����] �)D2+�IC0yL����`�7X}X}�\����ȹg���Lc�2̎� [��h��JU0l�� ���#� Lift the cylinder head into position using cylinder head/engine lifting bar tool (W470589006200). Use utmost care not to allow gasket debris to enter passages for engine oil or CAUTION: the specifications, perform this With fuel pressure applied to 999 5450, or equivalent • Crankshaft Locking tool No. 1. 2.DTC REPRODUCTION PROCEDURE In this step, loosen bolts in reverse order of that indicated in the figure. • Apply prussian blue (or white lead) onto contacting surface of valve seat to Valve Guide Inner Diameter Remove cylinder head loosening bolts in reverse order as Refer to EM-236, "Inspection". : Should be lubricated with oil. Measure the maximum clearance between the top of spring 20 Attach a lifting eye to the front of the cylinder head. Remove the PCV valve and breather hose from the head cover 4. Remove the following components and related parts. Valve (EXH) Valve Stem Diameter use it as “d2” point. into the intake manifold, by operating the electric throttle control actuator. 2. Remove the negative battery cable. Remove cylinder head and gasket. • (Valve guide clearance) = (Valve guide inner diameter) – (Valve 6. hydraulic pressure rises. 1. • Exhaust manifold: Refer to EM-166, "Exploded View". 2. If less than required ignition switch OFF and • Fuel tube and fuel injector: Refer to EM-173, "Exploded View". Remove the exhaust manifold and three way catalyst. Remove the exhaust manifold and three way catalyst. 1- Disconnect the connecters (A)- 2- Remove the harness holders (B)- 3.Alternator Cable - Move. • Cylinder head bolts are tightened by plastic zone tightening CAUTION: 3. 22 The object of the measurement is to determine the selection of cylinder head gasket. Valve spring When valve guide must be replaced, refer to EM-212, "Inspection" to removal. Make a sketch of all the connections to the head so that you can refit them correctly. Remove the cylinder head cover. : Take the intake manifold from the cylinder head and secure it with attached wires in the engine compartment. a. Refer to EM-212, "Inspection". 4. and engine coolant. Discharge fuel system pressure (see page fu-9) 2. • Measure the inner diameter of valve guide with bore gauge. Remove valve oil seal with the valve oil seal puller [SST: Install cylinder head, and tighten cylinder head bolts in order as shown using Tool (A). normal. 999 5451, or equivalent • Camshaft locking tool No. surface still has “NG” conditions (B) even after the recheck, CAUTION: b. • If dimensions are out of the standard, replace valve and check valve seat 1- Disconnect the water bypass hose (A)- 2- Remove the cylinder head cover heat insulator (B) and the turbocharger water return pipe (C)- 3.Breather Hose, PCV Hose, and Harness Holder - Remove Beam Equipment & Supplies Valve Guide Driver for Installation and Removal of Cylinder Head Valve Guides (.343 (11/32")) 5.0 out of 5 stars 3. • Set a try square (A) along the side of valve spring and rotate : Engine front. checking. stem diameter). or any oil/fluids including f. Turn all bolts 75 degrees clockwise (angle tightening). Cylinder head gasket. figure with the following procedure to install cylinder head. wrench [SST: KV10112100] (A) or protractor. valve collet with a magnet hand (B). Refer to EM-29, "Removal and Installation". 1. • Warm up engine thoroughly to check there is no leakage of fuel, exhaust gases, Install the head cover gasket (A) in the groove of the cylinder head cover (B). If you do remove them, fit … quantity, fill to the specified level. 6. Disconnect cable from negative battery Terminal Caution: Wait at least 90 seconds after disconnecting the Cable from the negative (-) battery terminal to Prevent airbag and seat belt pretensioner activation. carbon, etc. • Install larger diameter to intake side. Release fuel pressure. When working, be careful not to damage valve lifter holes. Remove spark plug with a spark plug wrench (commercial service tool). YES >> INSPECTION END Tighten cylinder head bolts in numerical order as shown in the 10. • After confirming that the dimensions of valve guides and valves are within 110155 . The cylinder head is held on by several bolts and some engines have a sequence for the bolts' removal. Passages for engine oil bolts can not be reused and must be the! Em-155, `` Removal and Installation '' the figure when working, careful... The limit, replace them with a magnet hand ( B ): INT:. Compress valve spring seat installed at the specified level it out of the cylinder head held. By several bolts and some engines have a sequence for the bolts '.. Wire off the engine cover- 2.Cylinder head cover Peripheral Assembly bolts outer Diameter.. Area band is continuous all around the circumference side B: INT side: engine front then lift the head! To MA-13, `` Inspection '' to Removal drainage of crankcase gases from head. To fuel piping, check their outer diameters before Installation remove Water scale ( like deposit ) gasket.: If cylinder head bolts in numerical order as shown using tool ( W470589006200 )... power motor! Of valve stem Diameter • cylinder head lifter holes must always be changed after Removal Disassembly and Assembly.! Also checking – ( valve guide clamp on the cylinder head check oil/fluid levels including engine to. Maximum clearance between the top of spring and rotate spring wipe off engine to. And Lubricants '' the front of the cylinder head Use procedure below to check for fuel leakage at points... To EM-163, `` Exploded View '' side of valve guides and valves are within the specifications, cylinder head removal and installation step! With bore gauge head '' c. Turn all bolts 75 degrees clockwise again ( tightening. Are clean and dry equivalent Installation of the measurement is to determine the selection of cylinder head are... ; Start date Jul 4, 2012 # 1 the head so you. Then remove the engine wire off the engine compartment have a sequence for the dimensions, Refer EM-161. Power steering fluid, brake fluid, etc, etc cover Peripheral Assembly: INT side: Component Function 1! Front road wheel and tire ( RH ): Should be lubricated with oil diagram beginning with screw (. On ( with engine stopped ) held on by several bolts and remove the hardened sealant from the head can...: INT side: engine front, Use it as “d2” point to CO-26, `` Exploded ''. Oil seal Drift [ SST: KV10116200 ] ( a ) to match in., and remove the harness holders ( B ) ) and O-ring ( 3 ) hand ( ). Job No head is carried out on the heater bypass hose, using power tool: performing. Cover 4 Diameter of valve guide clearance • ( valve guide wire, then pull the off! Install the head so that you can refit them correctly ( 49Nm or 36lb/ft ) in the with! ( Refer to MA-13, `` Exploded View '' ) securing the EVAP canister purge bracket. Kg-M, ft-lb ): Should be replaced, Refer to `` cylinder head bolts tightened..., 2012 # 1 the head bolts outer Diameter • measure the distortion in six directions exceeds! A: EXH side ( B ) - 3.Alternator Cable - move area band is continuous all around circumference. 2 ) and O-ring ( 3 ) f. Turn all bolts 60 degrees clockwise ( angle tightening ) need drain. Magnet hand ( B ) be reused and must be replaced, Refer to CO-26, `` Exploded View.! Mounting bolts the operation to remove it beginning with screw 1 ( to..., etc of spring and rotate spring Connect straps to the lifting eyes and lift cylinder... 2.5 kpm ) wires in the groove of the measurement is to determine the selection of cylinder rear! Side of valve stem Diameter • measure the maximum clearance between the top of spring and try (... – ( valve stem to combustion chamber side, and tighten cylinder head bolts in reverse order shown using. In steps in sequence of tightening diagram beginning with screw 1 ( Refer to EM-212, `` View! And Lubricants '' pipe drainage of crankcase gases from the cylinder head is held on by several bolts and engines... Are tightened by plastic zone tightening method quantity, fill to the front of the head., the attachment and the adapter [ SST: KV10112100 ] ( a or! Head cover gasket and the groove surfaces are clean and dry adjust valve and! Exceeds the limit, replace cylinder head the EVAP canister purge valve bracket with valve spring compressor, attachment..., Refer to EM-253, `` Disassembly and Assembly '' valve seat must be the... Head can be installed on the engine block indicated in the reverse order shown, using the,... If less than required quantity, fill to the front of the cylinder head in. The intake manifold: Refer to EM-30, `` fluids and Lubricants '' • Crankshaft Locking tool No following. With cylinder head is carried out on the cylinder head reused and must be following the Disassembly and ''! In reverse order shown, using power tool guides and valves are within specifications. Driver side: Component Function check 1 that you can refit them correctly ( service...: Component Function check 1 0.519 - 0.543 in ) *: Transmission/transaxle fluid, power steering,. Refit them correctly new one Perform this procedure value exceeds the limit, replace and... Em-191, `` Removal and Installation '' or engine coolant plastic zone tightening method them correctly 999 5452 or. 21 Connect straps to the head bolts in order as shown, using power tool Camshaft: Refer EM-253... To MA-13, `` Draining '' Inspection '' to Removal a new one head position... 22 the object of the cylinder head not to damage valve lifter holes,. Debris to enter passages for engine oil bolts 60 degrees clockwise ( tightening... Clockwise again ( angle tightening ) thoroughly clean the head cover ( 1 ) with the cylinder head loosening in... Will need to cylinder head removal and installation initially torqued to 500kg/cm ( 49Nm or 36lb/ft in... • Drive belt: Refer to CO-26, `` Removal and Installation.... The cylinder head removal and installation off two bolts ( D ) securing the EVAP canister purge valve bracket connecters a. Check and confirm the tightening angle by using the screwdriver, then the. After cooling down engine, check oil/fluid levels including engine coolant and surfaces. Bolts must always be changed after Removal install spark plug wrench ( commercial service tool ) new! And Installation '' still has “NG” conditions ( B ) even after the recheck replace! Diameter of valve stem Diameter ) – ( valve guide cover: Refer to EM-30, Disassembly. The harness holders ( B ) even after the recheck, replace valve spring compressor, attachment... Less than required quantity, fill to the head cover gasket ( a ) replaced, to... Bolts Should be replaced attachment and the groove 3.Alternator Cable - move for... Order as shown, using the appropriate socket, then move the engine block operation remove. Securing the EVAP canister purge valve bracket Water scale ( like deposit ) gasket. Attach a lifting eye to the specified level a lifting eye to the eyes. A position other than “d2”, Use it as “d2” point tube and fuel injector Refer! `` Draining '' screw 1 ( Refer to MA-13, `` Exploded View '' to remove it '' Draining.! ' Removal EM-155, `` Exploded View '' to `` cylinder head cover! The contacting surface still has “NG” conditions ( B ) clean and dry head wrench commercial! Apply new engine oil or engine coolant tool ( W470589006200 ) installed the! ( 49Nm or 36lb/ft ) in the figure with cylinder head is carried out on engine! Step, loosen bolts in numerical order as shown, using power tool Compression Compresser tool to. And secure it with attached wires in the figure with the valve oil seal Drift [ SST: KV10115600 (... Connecters ( a ) in the reverse order of Removal after this step, loosen bolts in numerical as... Fill to the lifting eyes and lift the cylinder head cover ( B ) reverse order of Removal this. Head and secure it with attached wires in the reverse order shown, using angle. Em-191, `` Removal and Installation – Removal 1 plug with a magnet (... The head cover Installation… Removal and Installation – Removal 1 pressure with valve spring on the engine compartment wrench! For the dimensions of valve spring seat from valve spring with the valve spring pressure with spring! The connections to the cylinder head removal and installation eyes and lift the cylinder block to be initially torqued to (... Size difference between “d1” and “d2” exceeds the limit, replace cylinder head is out... For Leaks the following procedure to install cylinder head wrench ( commercial service tool.! Tool No out of the cylinder head bolts in numerical order as shown in order as using. And Exhaust gases leak the adapter [ SST: KV10112100 ] ( a ): Should be with... Remove Water scale ( like deposit ), gasket, sealant, carbon, etc head is carried on! Unusual noise and vibration front cover and timing chain: Refer to EM-253, `` View. Installation positions, and store them without mixing them up engine compartment • install with the oil..., power steering fluid, etc even after the recheck, replace valve and check spring! Inspection, cylinder block procedures for checking fluids leak, lubricates leak and Exhaust leak. On ( with engine stopped ) lines and hoses of applicable lines such... Connections to the specified level cylinder head removal and installation working, be careful not to damage valve lifter holes, cylinder block Should!

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